| 01. |
QUALITY CONTROL POLICY:
In DASTAGIR APPARELS (PVT.) LTD. responsibilities for ensuring proper quality are as
follows:
|
| A) |
FACTORY: The primary responsibility lies with the factory where garments are
made. Factory quality control staffs will ensure proper quality as per laid down
quality control system. |
|
| B) |
Quality control staffs working directly under chief operating officer will closely
monitor quality of the factory production. In case of any quality problem they will
report to the concerned and corrective action is taken accordingly. |
|
|
| 02. |
QUALITY CONTROL SYSTEM:
Quality control system is followed by all in the group from piece goods inspection to final
statistical audit.
|
| A) |
PIECE GOODS QUALITY CONTROL:
On receipt of piece goods in the ware house at least 10% is inspected as per "four
points" system as under.
| SIZE OF DEFECT |
PENALTY |
|
| 3 INCHES OF LESS |
1 POINT |
|
| OVER 3, UNDER 6 INCHES |
2 POINTS |
|
| OVER 6, UNDER 9 INCHES |
3 POINTS |
|
| OVER 9 INCHES |
4 POINTS |
A maximum of four points are charged to one linear yard. Only passed piece goods
are issued to the cutting floor. |
|
| B) |
CUTTING QUALITY CONTROL:
In cutting section quality control is ensured in two stages.
| I) |
SPREADING QUALITY CONTROL:
Following points are checked during spreading.
| A) |
TABLE MARKING |
|
| B) |
ENDS |
|
| C) |
TENSION |
|
| D) |
LEANING |
|
| E) |
NARROW GOODS |
|
| F) |
COUNTS |
|
| G) |
PLY HEIGHT |
|
| H) |
REMNANTS |
|
| I) |
FABRIC FLAWS |
|
| J) |
MARKER PLACING |
|
|
| II) |
AFTER CUTTING QUALITY CONTROL:
After each cutting seven blocks and bundles are selected at random checked
based on acceptable quality level (aql) 2.5 on the flowing points.
| A) |
MIS CUT |
|
| B) |
RAGGED CUTTING |
|
| C) |
PATTERN CHECKS |
|
| D) |
MATCHING PLIES |
|
| E) |
NOTCHES |
|
|
|
|
| 03. |
IN PROCESS QUALITY CONTROL (SEWING):
During sewing "in process quality control" is done by selecting seven pieces at random
from a completed bundle (maximum 180 pcs) after checking bundle will be passed for
zero defect based on aql 2.5 in case one or more defects are found in seven pcs whole bundle
will be sent to concerned supervisor for rechecking. |
|
| 04. |
QUALITY CONTROL IN FINISHING SECTION:
Following inspection/audit are done to attain aql 4.0
|
| A) |
PROCESS INSPECTION:
Garments are checked process wise at the initial stage of finishing. |
|
| B) |
TWO-HOURLY AUDIT:
Every after two-hour’s statistical audit is done on finishing lot as per table “a” to
attain aql 2.5. |
|
| C) |
DAYS FINAL AUDIT:
At the end of the day accumulated lot of finished garments are statistically audited
as per table “a” to attain aql 2.5. |
|
| D) |
FINAL AUDIT:
On completion of finishing a particular lot of garments before buyer’s inspection
factory quality control manger conducts statistical audit as per table “a” based on
aql 2.5. This way garments can easily be passed during buyers inspection based
on aql 4.0. |
|